ATEX inspection of process equipment

ATEX equipment inspection

The first step to production safety in the event of a dust explosion

Checking process equipment for compliance with current explosion protection standards allows you to assess the risks and understand all the possible consequences of an explosion for process equipment, production premises and personnel.

Review

Process equipment that does not meet current standards poses a significant risk of catastrophic consequences of destruction of equipment, buildings and injury to personnel in an explosion.

To ensure safety, equipment operated with potentially explosive material must be equipped with special explosion protection equipment:

  • Venting panel for explosion pressure relief
  • Falameles explosion venting for safe release of explosion pressure
  • Explosion isolation systems with check valves, slide gates and active HRD systems
  • Active explosion suppression systems
ΠœΡ‹ ΠΏΡ€ΠΎΠ²ΠΎΠ΄ΠΈΠΌ ΠΊΠΎΠΌΠΏΠ»Π΅ΠΊΡΠ½ΡƒΡŽ ΠΏΡ€ΠΎΠ²Π΅Ρ€ΠΊΡƒ соотвСтствия трСбованиям Π΄Π΅ΠΉΡΡ‚Π²ΡƒΡŽΡ‰Π΅Π³ΠΎ стандарта Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Ρ‹ ΠΈ ΠΏΡ€ΠΎΠ²Π΅Ρ€ΠΊΡƒ ΠΎΡ‚Π΄Π΅Π»ΡŒΠ½Ρ‹Ρ… ΠΊΠΎΠΌΠΏΠΎΠ½Π΅Π½Ρ‚ΠΎΠ² Π½Π° соотвСтствиС Π΄Π΅ΠΉΡΡ‚Π²ΡƒΡŽΡ‰ΠΈΠΌ Ρ€Π΅Π³Π»Π°ΠΌΠ΅Π½Ρ‚Π°ΠΌ ΠΈ Π½ΠΎΡ€ΠΌΠ°Ρ‚ΠΈΠ²Π½Ρ‹ΠΌ ΠΏΡ€Π°Π²ΠΎΠ²Ρ‹ΠΌ Π°ΠΊΡ‚Π°ΠΌ.
  • Understanding the need for equipment modernization
  • Understanding real risks
As a result of the inspection, you will receive a report that will clearly reflect all possible risks for each individual piece of technological equipment and a plan of technical measures that must be taken to reduce the destructive consequences of the explosion and ensure personnel safety.

Stages of ATEX inspection of process equipment

ATEX inspection, ATEX Π°ΡƒΠ΄ΠΈΡ‚, Explosion protection documentation, докумСнтація Π· вибухозахисту, докумСнтация ΠΏΠΎ Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Π΅.

Determination of explosion hazard characteristics of materials

Determining the explosion hazard characteristics of materials stored or processed in a facility is the first step in creating Explosion Protection Documentation.

Based on these parameters, the necessary requirements for the degrees of protection of electrical equipment are determined and calculations of explosion protection systems are performed.

We will determine the explosion hazard parameters of your product in an accredited testing laboratory: MIE, MIT, LEL, UEL, Pmax, Kst, BZ and other key parameters.

ATEX inspection, ATEX Π°ΡƒΠ΄ΠΈΡ‚, Explosion protection documentation, докумСнтація Π· вибухозахисту, докумСнтация ΠΏΠΎ Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Π΅.

Hazardous area classification

Identification and classification of hazardous areas without exceeding can be called an important part of explosion protection documentation.

It is in this section that the presence of controlled explosive zones is determined, their classification is carried out according to current standards (21/20/22) and the level of cleanliness in production is measured. According to the classified zones, electrical components are checked and the presence of effective ignition sources in these zones is carried out.

ATEX inspection, ATEX Π°ΡƒΠ΄ΠΈΡ‚, Explosion protection documentation, докумСнтація Π· вибухозахисту, докумСнтация ΠΏΠΎ Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Π΅. ΠžΡ†Ρ–Π½ΠΊΠ° Ρ€ΠΈΠ·ΠΈΠΊΡ–Π² Π²ΠΈΠ±ΡƒΡ…Ρƒ, ΠΎΡ†Π΅Π½ΠΊΠ° рисков Π²Π·Ρ€Ρ‹Π²Π°

Checking process equipment

Equipment operated with potentially explosive material must be equipped with special explosion protection equipment:
  • Venting panel for explosion pressure relief
  • Flame filters for safe release of explosion pressure
  • Explosion isolation check valves
  • Active explosion suppression systems
We carry out a comprehensive check of equipment compliance with all current explosion protection standards and check the components themselves for compliance with current technical regulations.
ATEX inspection, ATEX Π°ΡƒΠ΄ΠΈΡ‚, Explosion protection documentation, докумСнтація Π· вибухозахисту, докумСнтация ΠΏΠΎ Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Π΅.

Necessary technical measures

The introduction of technical measures is an integral part of the safety of the technological process when carrying out production in accordance with safety standards.

During an audit, we perform a comprehensive assessment of the equipment and indicate the explosion protection systems required to install (explosion pressure relief, explosion isolation, explosion suppression, flame filtration) to make your technology safe in the event of an explosion.

Additional Documentation

ATEX inspection, ATEX Π°ΡƒΠ΄ΠΈΡ‚, Explosion protection documentation, докумСнтація Π· вибухозахисту, докумСнтация ΠΏΠΎ Π²Π·Ρ€Ρ‹Π²ΠΎΠ·Π°Ρ‰ΠΈΡ‚Π΅.

Explosion Risk and Consequence Reduction Standards

For the comprehensive implementation of ATEX standards, it is necessary to regularly train personnel, implement equipment inspection standards and risk reduction standards. When purchasing explosion protection documentation, we provide the customer with a free package of documents necessary for the implementation of the ATEX standard in production:
  • Dust Explosion Risk Reduction Standard
  • Checklist for preventing fire and dust explosion
  • Forms of further self-monitoring of workplace safety
  • Potentially Explosive Dust Accumulation Analysis Form
  • Regulatory documentation for explosion protection
  • Guide to explosion protection of electrical equipment
  • Guidelines for explosion protection of process equipment
  • Training materials for staff

β€’ EN 14491:2017 Protective ventilated systems against dust explosions

β€’ EN 15089:2017 Explosion proof systems

β€’ EN 16009:2017 Device for flameless explosion pressure relief

β€’ EN 16447-2017 Explosion-proof check valves

β€’ EN 14373-2017 Explosion suppression systems

We will develop an individual technical solution
for your technological process

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